1. POWERTEC BS900 9 Inch Benchtop Bandsaw
This is one of the most powerful band saws in the market with a deep throat. Because it’s 9-inches deep, you can work on small projects involving cutting light materials. And when you combine this feature with a 3-5 inch depth for cutting, it should suffice most of your projects and needs.
Maintenance is a factor to consider when buying a band saw. If maintenance is too expensive, or an impossible task, then there’s no need to invest in that particular brand you intend to buy.
Powertec BS900 also takes advantage of the blade tracking window feature. This is nothing other than a Lexan see-through window, whose main job is to help you track the performance and status of the band saw. This ensures that you have much greater control over the task you’re trying to accomplish.
The worktable can be tilted downwards, up to 45 degrees with all the necessary pinion adjustments. This makes your cutting a little bit easier. In fact, at angles of 45 degrees, it can make cuts up to 2 inches deep. Furthermore, the table supports up to 50 pounds weight, which is within the normal range for most tasks.
- Great job cutting metals and plastics.
- The pulleys are designed with metal, not some other fragile plastic material you find with other cheap band saws in the market.
- The quick-release feature handles tension well, while the blade adjustment feature is good at accommodating blade changes during operation.
- Blade tension and tracking work extremely well.
- It’s light in weight.
- A sturdy aluminum die-cast table with a rack and special pinion system that easily tilts to 45 degrees, allows for convenient positioning during beveled cuts.
- It’s easy to assemble.
- The price is very reasonable.
- The main limitation of this machine is that you can’t use it on large pieces.
- The motor may need to cool off during intensive tasks.
- The machine doesn’t come with a protective cover.
- No rip fence with this machine.
If you’re looking for a band saw that is portable enough and is ideal for most mobile applications, then Powertec BS900 Bandsaw will give you just that. This Powertec Bandsaw Review is as comprehensive as it can get, so expect to find everything as you’ve read above.
JET 708115K JWBS-14CS Bandsaw
This electrical saw comes with a super-charged 14-inch 1 HP power engine along with a Volt 1 phase system as well. These are only a few of the unique frills that make it so popular among hardcore carpentry fans.
The cast iron table will make your sawing and cutting work more precise, rigid and strong, so as to make all your cutting and sawing work easy and effortless as well. This means that this cast iron table also offers stability and firmness when you need them both the most.
The adjustable lower blade guide is a further addition to the device. This is a micro-adjustable blade that can be fitted whenever the actual blade is not working at all. The blade guide is such that it will protect it against wear and tear as well as friction and ensures that it lasts for a long time as well.
Mainly, what helps is that the entire Band saw is designed in such a way that one will experience great comfort and ease of use when using the device for all kinds of work whenever and wherever he wants to. There is also a unique dust collection system that further helps you to sort out all the sawdust when your work is done.
- There is extreme comfort and safety for the hands in using this Bandsaw
- The entire machine runs smoothly without any vibrations and friction as well.
- Fit and finish are excellent
- The rip fence is very solid
- Your cutting work will be smooth and nifty.
- The re-saw feature works brilliantly.
- The knobs and buttons for the blade guides and table tilt are both easy and convenient.
- Every control is easy and comfortable.
- The manual was very clear and easy to follow
- The device is made from unique and durable materials
- It is quite affordable and it also has an extended warranty service scheme.
- The sawdust chute for your convenience needs to be renewed from time to time.
- Clumsy use of the device can even cause substantial damage.
The JET 708115K JWBS-14CS 14-Inch 1 Horsepower Woodworking Bandsaw with Graphite Guide Blocks, 115/230-Volt 1 Phase is a great Band saw that will be handy for all kinds of wood cutting work in the future.
Milwaukee 6242-6 Bandsaw
Due to its light nature, it significantly reduces the strain on your arm and you can easily hold and carry this band saw to work. It assists in your work efficiently and is convenient because of its low vibrations and the gentle handling of the thread. Comes with a gear case made of cast aluminum that withstands job site abuse as well as maintains an optimum gear positioning.
The Saw Kit works on a 7-amp motor, you can choose the speed according to your work and material as it includes a variable speed dial, and the speed can be adjusted in the range between 200 and 360 SFPM. The band saw is capable of cutting a number of materials that including angle iron, strut, threaded rod, copper, and conduit. The maximum cutting capacity of the bandsaw is 3 1/4 inches and it cuts almost all the materials for a plumber, electrician, and mechanical cutting applications.
The Milwaukee 6242-6 is integrated with a LED work light to help you work in dark environments. The Milwaukee 6242-6 comes with an eight-foot-long power cord that reduces any restrictions while using it. It includes a pulley guard which is drop resistant featuring engineered geometries and a high impact polymer. The tool is 16 inches long and weighs 9.5 pounds. It is packaged with a case so to allow you to store the tools safely and in an organized manner.
- It is 45% lighter than most saws and its light nature.
- The packaging case makes it easy to carry.
- It helps when you are working in open spaces, tight spaces, and overhead very comfortably.
- Lets you work for longer durations without getting exhausted.
- The LED Work Light enables the user to achieve accuracy even in the dark by illuminating the line of cutting.
- The Variable Speed Dial lets you adjust the tool’s speed in order to get more accurate cuts on hard materials.
- You can achieve focussed and controlled cuts with the help of the roller guides and the two-position material guide as it maintains the stability of the blade at the time of cutting materials.
- The saw efficiently works on steel and cuts through with ease.
- You can change the blades quickly and conveniently with the help of the blade ejection button.
- Inexpensive and easily accessible replacement band saw parts.
- The tough and durable build makes the tool last very long.
- The low vibration of the band saw delivers clean cuts on materials.
- It is one of the best class products for its price.
- The tool comes with 5 years warranty.
- As the maximum cutting capacity of the tool is 3.25 inches it doesn’t cut as deep as full-sized saws.
- The tool has been made with composite plastic which is brittle and there is a risk of the tool getting broken if it falls or is thrown.
The amazing features of the Milwaukee 6242-6 Band Saw Kit make it an extremely suitable device to be used at work and achieve the best possible results with minimum effort. This is the reason that tools by Milwaukee have always been the favorite of hardware professionals, constructors, shop owners, contractors as well as household users. Y It is undoubtedly the best handheld saw and is a complete value for money.
There are quite a number of factors to be considered when buying a band saw machine. Such factors are going to enable you to go for the right saw that will work efficiently for you and one of such factors includes the type of band saw machine.
There are two kinds of band saw machines available. They include a 3-wheeled band saw machine and a 2-wheeled one. Each one of the two machines has its own unique merits and demerits. It is therefore important for one to understand each one of them before making a decision on which one to buy.
Depending on your needs, you may choose a 2-wheeled band saw whereas another person may go for the other type.
A good question that one may ask is, between the two types of saws, which one is the best?
Anyone buying this machine for the first time may be tempted to go for a band saw machine with three wheels but, it is good to have a good look at the two types of saws – i.e. both their advantages as well as their disadvantages so as to find out which of the two machines is the best.
The 3-wheeled type
- One of the advantageous things that makes this band saw machine very popular is the fact that it offers a distance of cut between the upward return side and the cutting side (down traveling) of the blade. The good thing about this is that it cuts larger widths of the wood.
Note that, because of its three wheels, there are several disadvantages that are associated with it. Such include:
- In one revolution, a three-wheeled band changes direction 3 times. These increases wear thus resulting in the premature breaking of its blades resulting in the hardening of work.
- Compared to those of its counterpart, its wheels are smaller and therefore it uses a thinner blade. As a result, the blade turns tightly in a circle consequently causing premature blade breakage because of metal fatigue this obviously shortens the lifespan of the blade.
- There is little contact drive because the wheels are of small diameter and in heavy cuttings, slippage may occur.
- A three-wheeled band saw has no self-run-on and this makes it easily stall because of the smaller wheels as compared to the other machine.
Looking at the above shortcomings, you can definitely say that despite the fact that this machine offers an advantage, it also comes with several problems as compared to the other band saw.
This machine is mainly used by people in need of special purpose bands and they obtain these blades from the manufacturers directly on the basis of special orders therefore at high prices. This is the main reason why many operators will go for the other band saw instead of this.
The 2-wheeled type
This type of saw is much easier to handle than the three-wheeled machine and this is what makes it more advantageous. During the process of cutting, aligning it properly is much easier than the three-wheeled one and keeping it aligned is also easy.
Generally, below are the merits of this type of saw:
- The blade life of this machine is 1/3 longer than that of the three-blade band saw and this is because the direction of its blade changes only two times.
- Because its wheels are larger, it produces the “flywheel effect” that helps to inhibit premature blade breakage.
- This type of machine offers a larger surface area thus avoiding mental fatigue & work hardening.
- It gives a positive result because of its performance in cutting as compared to the three-wheeled band saw.
- Aside from the many advantages, this machine also has its own shortcomings and the main one is the fact that it does not cut the wood into larger widths.
It is mainly used in general applications e.g. wood cutting and even in metal cutting.
Before you buy a band saw machine, you should look at quite a number of factors (as mentioned earlier) and some of those factors have been mentioned above. Doing this will help you get a machine that will work efficiently for you and this will ensure that you get the value for your money. Choose well and you will get the best deal.
According to research, out of all woodworking equipment, the bandsaw machines are regarded as one of the safest. In fact, when it comes to cutting various angles and shapes, they are frequently regarded as the ultimate woodworking tool. However, if not used properly, this woodworking tool can also turn out to be dangerous. That is why bandsaw safety should always be taken very seriously whenever using a bandsaw.
Any accident or mishap may cost you a body part, your eyes from trauma, or even your life if you end up severing an artery and are not able to control the bleeding. Fortunately, a bandsaw can be safely ensured, and traumatic injury can be prevented if the safety rules are strictly followed.
- Most importantly, the woodworking area of a bandsaw should be kept clean. A catastrophic accident may occur if the bandsaw has garbage, scrap wood, tools, wires, or anything else on the floor around it.
- It should be made sure that fitting or tight clothing, as well as ear and eye protection, are worn. Due to the significant speeds at which the blades of a bandsaw tend to rotate, they may end up propelling small pieces of stock in just about any direction. Worst of all, if one of those blades breaks, a broken piece that comes loose may also get propelled. Not wearing protective eyewear means taking the risk of losing eyesight if some propelled debris strikes the eyes at high speeds. Therefore, safety glasses should be worn always before using a bandsaw.
- All guards should be kept in place and they should have the correct length. Those guards are an essential barrier between the hands and the saw, so they should never be removed. Even if one of your hands slips, your hand will hit the guard instead of the saw. The blade will also remain stable because of the guards. It should be made sure that the blade guards are within 1/4-inch and 1/8-inch to the stock. If the blade guards are over 1/4-inch, not only will the bandsaw make less accurate cuts but an accident may also occur due to the increased exposure of the saw.
- It should be made sure that the stock remains flat and secure on the table. The stock should never be cut while holding it up. You will most likely end up feeding your hand into the saw because it will most likely slip when you try to cut material in the air. Unless you have a miter gauge, the use of round stock should be avoided as they may lead to an accident as a result of rolling up the blade.
- Whenever making cuts using a bandsaw, make sure that your hands are at least 3 inches away from the blade. If you place each of your hands on each side of the stock, you will be able to ease it through the blade without much resistance. A hand should never be placed directly in the cut line, even if it is at a distance of 3 inches. If the stock needs to be held closer than 3 inches, then a push stick should be used for this purpose.
- The bandsaw should always be shut off when not using it anymore. A bandsaw should never be left unattended when it is turned on. Whether the on/off switch is on the left or the right, the corresponding hand should be used to turn it on and off.
- You may have noticed that whenever you are cutting a large piece of wood, very small pieces of stock are frequently cut off it. You should never use your fingers to try to flick these pieces away from the blade. The saw might end up chopping off one of your fingers or even your entire hand. A push stick or another piece of stock should be used, preferably after turning the saw off. This way, you can be certain that you will not hurt yourself. However, you will most likely not have to do this in most cases since the piece will be safely pushed away from the blade as the next cut is made. However, it has been pushed away, the piece should be pushed off of the table or it may jam into your cut.
- Distractions should be avoided as much as possible, whenever using woodworking machinery. Do not pay attention to anyone who attempts to interrupt you while you are cutting a material using a bandsaw. Do not divert your attention until you have finished the cut and turned off the saw safely. Always keep your eyes on the tool. A distraction, even for the smallest moment, is the most common reason behind injuries that occur when using woodworking machinery. It is likely that you may have people around you who may end up interrupting you while you are using your woodworking machinery. So, inform them not to distract you and wait for you to complete the cut, before expecting you to pay attention to them.
If you are a frequent user of a bandsaw, then make sure you follow the above basic steps because it will enable you to avoid accidents and stay safe.
The difference in speeds of the cutting tool and the material that the tool is operating on is known as the speed rate. Speed rate is measured in SFPM which stands for Surface Feet Per Minute. The speed Rate of a cutting tool can be controlled by using the variable pulley, fixed pulley, and electronic drive. The fact that the speed rate of a cutting tool is an important variable in the cutting process makes it necessary for the operator to understand this factor so that he can maximize cutting performance as well as the blade life.
While trying to use the cutting tool at optimum blade speed, the 100-200-300 rule of thumb should be applied. This rule should be known to all operators because it forms the basis of blade speed optimization.
Let us see what does the 100-200-300 rule mean?
- For hard materials, set 100 SFPM as the starting blade speed so that it runs at 98.42 feet/min.
- For medium materials, set the blade starting speed at 200 SFPM so that it runs at 196.85 feet/min.
- For soft materials, set the starting blade speed at 300 SFPM which will run it at 328.08 feet/min.
Note: The SFPM rates mentioned are an average of the speeds recommended by various manufacturers. Speeds recommended by various manufacturers may vary from one manufacturer to another.
There are few band saw machines that can change the speed of the blade. Generally, the suggested speed for cutting wood by using a band saw irrespective of the width of the blade or the configuration of teeth is close to 300 SFPM. It can be used at slower saw speeds when non-ferrous materials such as copper, brass, aluminum, or thin steel are under the blade.
Since the speed gauges of the machines are not very accurate, it is wise to keep checking the blade speed at intervals. For checking speeds up to 600 SFPM, either uses the weld mark or mark the band and count the number of times the mark passes through a certain point in one minute. Subsequently, multiply this value by the length of the blade in feet and inches.
Band speed gets restricted by the machinability of the material as well as the heat produced during the cutting process. More heat is generated at high band speeds and on cutting hard materials which result in reduced blade life.
To know whether or not you are running the blade at the right speed, have a look at the shape and color of the chips. They can best indicate whether the correct feed rate and speed are being applied or not. The aim is to get tightly curled, thin, and warm chips. If you notice the chips turning brown, you are forcing the cutting through the material which is generating too much heat. Blue chips are an indicator of extreme heat which is sure to damage the blade being used.
Band speed must match the type of work being done. If the band speed is in excess, the teeth of the band may dull prematurely. It may also increase the problem of cutting while doing tough jobs. Too slow band speed may give rise to inefficient production and reduced cutting rate resulting in tooth stripping and work spinning.
As a general rule, the harder the material, the slower should be the speed and the softer the material, the faster should be the speed. Fast speed produces a finer finish on the surface being cut.